Two decades of clean oil: Klarol on an automotive components manufacturer’s injection moulding machines since 2004

Two decades of clean oil: Klarol on an automotive components manufacturer’s injection moulding machines since 2004

Noida & Greater Noida (U.P.), Chennai and Rajasthan, India · Customer since 2004

Project Overview

Industry Automotive components plastic injection moulding
Application Permanent oil cleaning on injection moulding machines
Klarol Solution Klarol Oil Cleaning Systems × 16 (permanently installed)
Locations Noida, Greater Noida (U.P.), Sriperumbudur (Chennai), Pathardi (Rajasthan)
In service since 2004

 

CHALLENGE

  • 16 injection moulding machines across four plants
  • High oil consumption and downtime risk
  • Oil condition demands independent verification
SOLUTION

  • Klarol Oil Cleaning Systems installed permanently on every machine
  • Continuous cleaning to maintain oil condition
  • Oil quality independently monitored by ExxonMobil
RESULTS

  • Oils delivering 10+ years of service
  • Reduced oil consumption, downtime and spares
  • 20 years of proven, permanent reliability

 

20+ yrs

In service since 2004

10+ yrs

Oil service life

16

Machines protected

The Company

This company is a leading manufacturer of automotive sealing and interior/exterior components, supplying the auto industry from plants across India. Plastic injection moulding sits at the core of its operations and hydraulic oil condition is central to keeping those machines productive.

The Challenge

Injection moulding machines run continuously, and their oil works hard. Across 16 machines in four plants in Noida and Greater Noida (U.P.), Sriperumbudur (Chennai) and Pathardi (Rajasthan) keeping oil clean is the difference between machines that run and machines that stop.

For a supplier to the automotive industry, oil consumption, unplanned downtime and spare-part demand all flow directly to the bottom line. The company needed oil cleaning it could install once and rely on for the long term with results credible enough to satisfy independent scrutiny.

The Solution

Install once, rely on for decades

The company has run Klarol Oil Cleaning Systems permanently installed on 16 injection moulding machines since 2004. Rather than a one-off intervention, the Klarol systems clean oil continuously as the machines run protecting them shift after shift, year after year.

Throughout, oil condition was constantly monitored by the company’s oil suppliers, M/s ExxonMobil giving independent, third-party validation of the results.

Advantages that compound over time

The Results

Under ExxonMobil’s ongoing monitoring, the oils in the company’s machines have delivered more than 10 years of service an exceptional outcome that speaks to the sustained effectiveness of continuous Klarol cleaning.

The company can confidently say the Klarol Oil Cleaning Systems have helped the business through reduced oil consumption, reduced downtime and reduced spares requirement. Two decades on from first installation, the company is very happy to recommend Klarol especially to fellow plastic injection moulding machine users.

 

The oils in our machines have given us more than 10 years of service. We are very happy to recommend Klarol and your services to other customers, especially to plastic injection moulding machine users.”

— Deputy General Manager

About Klarol

Klarol (Klassic Klarol Filters Pvt. Ltd.) is the only oil cleaning system conceived, engineered, and manufactured in India purpose-built for Indian operating conditions. Backed by 20+ years of engineering and field knowledge and 3,000+ installations across India, Klarol delivers world-class filtration at Indian pricing, with pan-India service and same-day spares dispatch. Made in Sitarganj, Uttarakhand, and now serving customers internationally.