Project Overview

Industry	Integrated steel manufacturing (regional metals group)
Application	Filtration & dehydration of hydraulic oil to control NAS value
Klarol Solution	Klarol Oil Filtration & Dehydration Machines – 100 LPM & 150 LPM
Location	Jamuria Unit, West Bengal
Oil volume	16,000 litres of hydraulic oil serviced

 

CHALLENGE 16,000 L of hydraulic oil across critical plant systems Sludge, varnish, contamination and water build-up NAS value needed to stay within acceptable limits

SOLUTION Klarol 100 LPM and 150 LPM filtration & dehydration machines Targeted removal of contaminants and water Professional installation and commissioning by Klarol

RESULTS Sludge, varnish, contamination and water successfully removed NAS value maintained within acceptable limits Smooth running of critical, high-value plant equipment

 

The Company

This company, part of a Great Place to Work®–certified integrated metals producer, operates a major steel plant at its Jamuria Unit in West Bengal. The plant runs an array of critical, high-value systems whose smooth operation depends on the condition of their hydraulic oil.

The Challenge

The Jamuria Unit engaged Klarol to filter and dehydrate 16,000 litres of hydraulic oil supporting the smooth running of some of its most critical equipment — an 11.5 MW Axial Blower, TRT, PCM, PCI, Hot Blast Stoves, GCP, Sinter Machine and Annular Cooler, among others.

In systems of this scale and value, hydraulic oil accumulates sludge, varnish, contamination and water over time. Left unchecked, these push the oil’s NAS cleanliness value out of specification — risking component wear, unplanned downtime, and damage to equipment the plant cannot afford to lose.

The Solution

Two machines, matched to the job

The company deployed two Klarol systems manufactured at Klarol’s plant in Sitarganj, Uttarakhand: a Klarol Oil Filtration & Dehydration Machine at 100 LPM and a second at 150 LPM.

Together they target exactly the contaminants that degrade large hydraulic reservoirs removing sludge, varnish, particulate contamination and water to bring and hold the oil within acceptable NAS limits.

Professionalism through installation and commissioning

• Purpose-built filtration and dehydration for high-volume hydraulic systems
• Professional installation and commissioning by the Klarol team
• Confidence to keep critical plant equipment running smoothly

The Results

Klarol’s efforts yielded good results successfully removing sludge, varnish, contamination and water, and maintaining the NAS value of the hydraulic oil within acceptable limits.

The company reports it is satisfied with the professionalism and work quality displayed by the Klarol team and their equipment, and confidently recommends Klarol’s services to others.

 

“We are satisfied with the professionalism and work quality displayed by Klassic Klarol Filters Pvt. Ltd. with their equipment, and confidently recommend their services to others.” — Sr. GM, Mechanical & Maintenance

About Klarol

Klarol (Klassic Klarol Filters Pvt. Ltd.) is the only oil cleaning system conceived, engineered, and manufactured in India – purpose-built for Indian operating conditions. Backed by 20+ years of engineering and field knowledge and 3,000+ installations across India, Klarol delivers world-class filtration at Indian pricing, with pan-India service and same-day spares dispatch. Made in Sitarganj, Uttarakhand, and now serving customers internationally.